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REFRACAST

High Purity Dense Castables

High Purity Dense Castables are refractory castables suitable for high temperature applications. These castables are available in various grades suitable for a specific range of operational conditions.

These refractory castables are hydraulic setting and can be casted or moulded to any shape and can also modified for gunning of furnace linings.

REFRACAST

BRANDS Refracast A Refracast K Refracast K spl Refracast C Refracast C spl Refracast C super
Chemical Analysis
Al2O3% Min. 90 60 60 50 50 50
Fe2O3% Max. 0.8 1.0 1.0 1.3 1.3 1.7
Physical Properties
Service Temp. ˚C 1750 1600 1600 1500 1500 1500
Bulk Density gms/cc 2.8 2.2 2.10 2.10 2.10 2.25
Water required for casting 7.5 - 8.5 9.5 -10.5 9.5 -10.5 9.5 -11.5 9.5 -10.5 10.0 -11.0
Grain Size, mm 5 5 5 5 5 5
             
CCS Kgs/cm2            
At 110 ˚C/24 hrs. 600 380 480 380 450 550
At 800 ˚C/3 hrs. 430 280 350 280 360 400
At 1100 ˚C/3 hrs. 330 230 250 220 260 350
At 1300 ˚C/3 hrs. - - - 500 550 500
At 1500 ˚C/3 hrs. 650 520 550 - - -
Thermal Properties
PLC% @ 800˚C/3 hrs. - 0.06 - 0.12 - 0.12 - 0.06 - 0.06 - 0.06
Heating at 1000˚C/3 hrs. - 0.12 - 0.19 - 0.19 - 0.12 - 0.12 - 0.18
             
Thermal Conductivity            
Kcal/m/hr/˚C at 400˚C HF 1.15 0.81 0.83 0.75 0.78 0.81
At 600 ˚C HF 1.20 0.83 0.85 0.78 0.81 0.83
At 800 ˚C HF 1.26 0.86 0.88 0.81 0.84 0.86

 

Storage Life: 12 months. Packaging: 50 Kgs. Bag

 

REFRACAST-GB

With the advancement in properties of castables by new techniques and innovations, superior grade castables which can be easily installed against shuttering, faster setting and strength development without the elaborate curing and heat dry out operations has facilitated industry applications in a significant way especially achieving a quicker turnaround.

With the use of special additives fine aluminas, fume silica etc. superior bond in the matrix is achieved.

It is essentially a monolithic mix, which does not require any vibration during installation that is it will have free flow without any segregation. Gel Bonded Castables have excellent properties making it superior to conventional castables.

BRANDS Refracast GB
Chemical Analysis
Al2O3% Min. 45
Fe2O3% Max. 2
Physical Properties
Service Temp. ˚C 1350
Bulk Density gms/cc 1.60
Water required for casting 35 - 40
Grain Size, mm 6
   
CCS Kgs/cm2  
At 110 ˚C/24 hrs. 100
At 800 ˚C/3 hrs. -
At 1100 ˚C/3 hrs. -
At 1300 ˚C/3 hrs. -
At 1500 ˚C/3 hrs. -
Thermal Properties
PLC% @ 800˚C/3 hrs. -
Heating at 1000˚C/3 hrs. -
   
Thermal Conductivity  
Kcal/m/hr/˚C at 400˚C HF -
At 600 ˚C HF -
At 800 ˚C HF 0.35

 
Storage Life: 9 months. Packaging: 50 Kgs. Bag


* Data represent typical average properties and do not constitute a specification.